Welding Automation

Product Details:

Our profile welders are developed for applications ranging from frames ,panel box, weighing scale , stands and similar range of welding requirements by both GMAW and GTAW methods.

With the system highly power efficient and our innate focus on intelligentized welding manufacturing (IWM) process, we have developed our system to be less operator dependent and ingeniously welder much smarter.

Profile Welder Features & Benefits 

• Faster Movement : Runs up to 200mm/sec in Closed loop system.
• Swift Welding : Variable from 5mm/sec to 50mm/sec.
• Complex profiles ranging from, Linear, spherical, conical & helical interpolation can be done.
• 7”/12” Wide screen Human Machine Interface.
• Load capacity on fixture bed from: 0.1 ton to 10 tons.
• CAD2MOTION software support option.
• DXF Import programming option available.
• Closed cage cable management systems.
• Gearbox with high precision and low backlash 6Arcmin.
• Milled Bottom base frame mounting bed.
• Motion Control Systems with 64bit compared to 32bit position precision registers & with 533Mhz Arm11 processor.
• Servo Systems upgraded form MINAS to A6 which optimises complete closed loop motion control with safety interlocks.
• Additional Input & Output Module for safety systems & provision for expansion of axes as option.
• New & Improvised NIKIT – Teach User Interface with 100 lines of single teach program & expandable up to 250 lines also available.

IIOT module integrated for online data & alert monitoring (requires internet connectivity). All the data logging & machine process alert files with program upgradation can be done online.

Product Details:

Our product caters mainly to hydraulic connector tube specific welding requirements by both GMAW & GTAW methods. The system is suitable for applications where the component is held in position and the torch rotates for the perfect weld bead.

Test results from over 250 bar to 1200 bar has been successfully achieved for various applications in this process of welding. Our solution involves 40+ years of welding expertise serving the hydraulic cylinder industry right from cylinders to high-pressure & low-pressure connector tubes.

Orbital Welder Features & Benefits   

• Linear Movement : Runs at 50mm/sec
• Rotation speed for TIG: Up to 20deg/sec
• Rotation speed for MIG: Up to 35deg/sec
• Auto TIG/MIG Wire Feed Unit
• Purging System
• Weaving & Oscillation Mode
• Multi Weld bead mode
• MIG / TIG change over kit
• Advanced teach type programming
• Touch Human Machine Interface
• Load capacity on fixture : 50Kg.
• Uranami weld bead
• AVC (Auto voltage controller)
• Auto backup function to prevent losing programs and data even when the battery runs out
• Up to 4-level password protection protects your source programs and intellectual property
• High-speed pulse output: 4 sets of 200kHz pulse output

Product Details:

Our cylinder welders are developed for applications ranging from flange welding, Circular port welding, Rectangular port welding, Rod-eye welding, End cap welding and Name plate welding of hydraulic cylinders and tanks by GMAW or GTAW process.

Cylinder Welder Features & Benefits 

 

• Faster Movement : Runs up to 120mm/sec
• Swift Welding : Variable from 5mm/sec to 30mm/sec
• Complex profiles ranging from, Linear, spherical, conical & helical interpolation can be done
• Wide screen human machine interface
• Load capacity : 1 ton
• CAD2MOTION software support included
• DXF Import programming option available
• Closed cage cable management systems
• Gearbox upgraded from 16Arcmin to 6Arcmin precision set backlash
• Milled Bottom base frame mounting bed
• Motion Control Systems with 64bit compared to 32bit position precision registers & with 533Mhz Arm11 processor
• Servo Systems upgraded form MINAS to A6 which optimises complete closed loop motion control with safety interlocks.
• Additional Input & Output Module for safety systems & provision for expansion of axes
• New & Improvised NIKIT – Teach User Interface with 100 lines of single teach program & expandable up to 250 lines
• IIOT module integrated for online data & alert monitoring (requires internet connectivity). All the data logging & machine process alert files with program upgradation can be done online

Our profile welders are developed for applications ranging from frames ,panel box, weighing scale , stands and similar range of welding requirements by both GMAW and GTAW methods.

With the system highly power efficient and our innate focus on intelligentized welding manufacturing (IWM) process, we have developed our system to be less operator dependent and ingeniously welder much smarter.

Our cylinder welders are developed for applications ranging from flange welding, Circular port welding, Rectangular port welding, Rod-eye welding, End cap welding and Name plate welding of hydraulic cylinders and tanks by GMAW or GTAW process.

Our product caters mainly to hydraulic connector tube specific welding requirements by both GMAW & GTAW methods. The system is suitable for applications where the component is held in position and the torch rotates for the perfect weld bead.

Test results from over 250 bar to 1200 bar has been successfully achieved for various applications in this process of welding. Our solution involves 40+ years of welding expertise serving the hydraulic cylinder industry right from cylinders to high-pressure & low-pressure connector tubes.

One of the most difficult process in the hydraulic industry is to weld the flexible metallic hoses that not only requires high precision but also controlled skill to orchestrate the pattern of weld to fuse the initial layers. Once the fusion of all the three elements are done, i.e; the bellow, the mesh & the sleeve, then the connectors & the flange joints has to be welded along with wire feeding. And all these process has to go through high pressure leak test before forming the right joint post welding.

Flexi hose welder the has a vast range of welding area varying from 10mm to 300mm with absolutely no limitation on the length of the hose. The pattern weave by the tig torch is the most unique configuration of this system as this creates an interwoven beads as done by highly qualified weld professionals, thus creating a layer of exemplary weld bead. The system has been tested and certified by more than 5000 hours of actual production cycles.

Keeping the component stationary and rotating the torch along with the wire feeder gives a better control for the system to weld different patterns of weld bead at various angles around the periphery of the component both in fusion and wire feed modes.

Product Details:

Our mini circular welders are developed exclusively for rotary components ranging from 10mm to 200mm diameters catering to both GMAW & GTAW weld methods with manual height adjustment systems for up to 50mm range, torch dual axis rotary angle markers and a basic mode data logger combine to give a better user experience for a professional weld.

The system is highly energy efficient with less than 200W consumption and ready to use out of the box module, we in-tend to give the best automation solution in a smaller package.

Circular Welder Features & Benefits 

 

• Faster & smoother Movement : Runs up to 10 RPM
• Touch human machine interface
• Load capacity : up to 8 kgs
• Additional Input & Output Module for safety systems & provision for expansion of axes
• New & Improvised NIKIT – Teach User Interface
• Economical & Power efficient
• 200 KHz high speed optical isolated designed IP/OP
• IIOT module integrated for online data & alert monitoring (requires internet connectivity). All the data logging & machine process alert files with program upgradation can be done online