Mehta Sanghvi & Company

1. Welding Procedure Development (WPS, PQR, WPQ)

• Expertise in developing Welding Procedure Specifications (WPS), Procedure Qualification Records (PQR), and Welder Performance Qualification (WPQ).
• Procedure Qualification as per ASME Section IX, AWS D1.1, AWS D17.1, Different ISO and EN standards.
• Supervising Welder Performance Qualification (WPQ) or Welder Qualification Tests (WQT).
• Final documentation of PQR, WPS and WPQ as per different Codes and Standards

2. Comprehensive Welding Training

• Theory and practical training for welders, welding operators, supervisors, and engineers tailored to skill levels and industry requirements.
• Conducting practical and theoretical training on following welding related topics and welding processes for groove & fillet joints, weld overlay (cladding):
  • Good Engineering Practices to be followed by welders and welding supervisors on welding shop floors
  • SMAW, GMAW (MIG/MAG), GTAW (TIG), SAW, FCAW, ESSC (ESW), LBW
• Welding training for following welding personnels:
  • Welding Engineers
  • Welding Inspectors

3. Code & Specification Training

·       In-depth training on standards to ensure full compliance and industry readiness.

• Custom training modules on Code and Specification such as
  • ASME
  • AWS
  • API
  • EN
  • ISO

4. Welding Metallurgy Training

·       Focused training on metallurgy for various material grades to improve understanding of weld behaviour and quality.

5. Robotic Welding & Programming

6. Tube to Tubesheet Welding Support

·       Qualification and execution support for tube-to-tubesheet welds aimed at minimizing repair rates and maximizing quality.

·       Support and guidance for

o   Welding procedure qualification for Tube to Tubesheet weld joints

o   Welder qualification for Tube to Tubesheet weld joints

o   Selection of suitable welding machine for manual and automatic welding

o   Complete execution support to minimize weld repair percentage

7. Welding Audits & QC

8. Compliance with Codes & Standards

9. ITP Development & Customization

10. Consumable Selection & Compatibility

11. Metallurgical & Failure Analysis

12. Weld Defect Troubleshooting

13. Welding Automation to improve welding productivity and quality

14. Post Weld Heat Treatment Support

15. Manufacturing Process Standardization

16. Welding Process Optimization

17. Weld Design Consulting

18. Project Kickoff & Dossier Review

19. Non-destructive Testing (NDT) Interpretation

20. Welding Cost Estimation

 

21. Vendor Qualification Support.